Maintenance planning and scheduling handbook doc palmer. The guide is intended for technology consultants, system. This book was reasonably priced some of the maintenance handbooks cost twice as much, and it appeared to cover every aspect of the maintenance organization and processes. As the third volume in the life cycle engineering series, this book takes the guiding principles of lean manufacturing and maintenance and applies these concepts to everyday planning and scheduling tasks allowing engineers to keep their equipment running smoothly, while decreasing downtime. The most important aspect of maintenance planning is management support. Planning for future actions helps in achieving goals in the most efficient and effective manner. Maintenance done as explained in this book is not a cost. Subsequently, these teams were combined since their purposes were closely. Understanding what is included in maintenance planning will enable your program to be successful. Introduction to maintenance planning scheduling assetpoint. Maintenance planning is critical to creating a cycle of improvement for work, increasing its quality and boosting productivity.
Upper management must ensure that maintenance planning will become a part of the normal operating procedures and management levels below that must ensure adherence to these principles. The processes in this course pave the way for planning and control of maintenance. It minimizes costs and reduces risks and missing opportunities. Remember, tas arent standalone events, but are highcost, highimpact events, which represent the execution of the company strategy over a period of many years. Jul 03, 2012 typically a good maintenance planning engineer has a strong aviation background, such background knowledge aids and supports the maintenance planning role and enables a strong understanding of how to comply with the various tasks. This is a handson reference guide for the maintenance or reliability engineer and plant manager. Maintenance planning documents mpds are provided by aircraft manufacturers to describe the repetitive tasks that are required to maintain their aircraft. This book covers the details of what occurs at the low levels of a planning and scheduling process. Maintenance scheduling is an easily understood but di.
Through the utilization of various nondestructive testing and measuring techniques, predictive maintenance determines equipment status before a breakdown occurs. Maintenance planning and scheduling course options. Subsequently, these teams were combined since their purposes were closely connected. Most assetintensive organisations recognise that efficient and effective maintenance planning and scheduling is one of those cornerstone processes that can help assure equipment reliability and assist with attaining excellence in operations. Maintenance planning and scheduling is an elective course for the maintenance management certification. Maintenance organizations are constantly challenged with reducing cost while simultaneously improving quality and productivity. An effective maintenance scheduling system will decrease a. Reliable maintenance planning, estimating and scheduling.
Defining planning as the preparatory work given to individual maintenance work orders before assigning them to specific craft persons, this neverbeforeavailable resource explains how work order planning leads to increased crew. Maintenance planning and scheduling handbook 3e, palmer. With a roi like this, you simply cant afford not to have a preventive maintenance plan in place. Maintenance planning identifies the what, why and the how. How can one plan for breakdown maintenance which by its very nature is unpredictable. The guide is intended for technology consultants, system administrators, and support specialists. Freebie key maintenance metrics useful maintenance metrics for your maintenance program. Maintenance planning and scheduling life cycle engineering. The aberdeen school district does not discriminate in any programs or activities on the basis of sex, race, creed, religion, color, national origin, age, veteran or military status, sexual orientation, gender expression or identity, disability, or the use of a trained dog guide or service animal and provides equal access to the boy scouts and other designated youth groups. Before you begin to organize your preventive maintenance plan, you need to have the right people on board with the plan. Maintenance planning and scheduling maintenance planning and scheduling in order to see maintenance planning and scheduling we need to see it in context of the organisational systems. Part six2 operations planning lo 1 introduction maintaining the production capability of an organization is an important function in any production system.
The planning and scheduling program provides a structure into which ppm routines are woven. Offtheshelf and customized maintenance planning and scheduling training options are offered in a number of formats and are an important component of achieving maintenance and reliability excellence choices include gap assessments, followon coaching, procedure development, operatordriven reliability programs, and other reliability consulting services. What does good maintenance planning and scheduling look like. Understanding the easa maintenance planning process sofema. An example of planned breakdown maintenance is runtofailure maintenance, where an organization has decided that letting a piece of equipment break down before servicing is the most costeffective and least disruptive option examples of unplanned breakdown maintenance include corrective maintenance and reactive maintenance. Your guide to setting up a preventive maintenance plan. A framework for strategic planning in maintenance article pdf available in journal of quality in maintenance engineering 172. Maintenance planning and scheduling handbook, third edition features major additions to the business case for planning and scheduling, new case studies, an expanded chapter on kpis with sample calculations, a new chapter on successful outage management, and a new appendix illustrating how to easily conduct an inhouse productivity study. Maintenance planning and scheduling for reliability helps to double operating profit in the average industrial company.
Pdf a framework for strategic planning in maintenance. In this paper we consider the problem faced by an airline needing to construct a 7day planning horizon cyclic schedule with maintenance constraints for a heterogeneous. Typically a good maintenance planning engineer has a strong aviation background, such background knowledge aids and supports the maintenance planning role and enables a strong understanding of how to comply with the various tasks. Cost, quality and productivity can all be addressed with proper maintenance planning and scheduling, but communication between the maintenance and operations production organizations is essential. Pdf design and implementation of a maintenance planning system.
Maintenance planning and scheduling are key elements that influence the true success of any organization. The planner gathers prior job feedback from craft people, resulting in better identification of the skills, labor hours, parts and tools necessary to complete work. Through the use of work orders and a cmms, maintenance planning covers the daily or weekly planning, scheduling and control activities to ensure that scheduled work is undertaken, and that available resources are being. Maintenance encompasses all the activities that relate to keeping facilities and equipment in good working order and making necessary repairs when breakdowns. The dos and donts of effective maintenance planning. Report on operation and maintenance planning and budgeting tasks 29 and 30 as part of the action plan for managing for excellence, teams 29 and 30 were formed in april 2006. Achieve a consistent, enterprisewide work management vocabulary and knowledge baseline. The fully updated industrystandard guide tomaintenance planning and scheduling. Many times we have a planner or plannerscheduler, bu slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising.
Successful zero breakdown maintenance involves developing systems and skills that ensure the people and parts always work well together for the benefit of the business. It can also increase the competitive edge of the organization. Maintenance planning and scheduling handbook fourth edition. Interactive workshops are designed as 1, 2, or 3day class options, experiential learning simulations, and followup and coaching all customized to your process, culture, equipment, and cmms. An optimization model for aircraft maintenance scheduling. Increased productivity of tradespeoplereduced equipment downtimelower. Written by a certified maintenance and reliability professional cmrp with more than three decades ofexperience, this thoroughly revised resource provides proven planning and scheduling strategies that willtake any maintenance organization to the next level of performance. In highperforming organizations, job planning steps are documented and followed. Aircraft maintenance includes the tasks that are required to restore or maintain the systems, components, and structures of an aircraft in a safe and airworthy condition. An example of planned breakdown maintenance is runtofailure maintenance, where an organization has decided that letting a piece of equipment break down before servicing is the most costeffective and least disruptive option. A successful 5day inhouse training course maintenance. Effective maintenance planning, estimating and scheduling on oak island, nc from may 2327, 2005.
Maintenance planning and scheduling handbook by richard. Maintenance planning and scheduling is one of the fastest and most effective investments an organization can make to improve productivity and availability. An optimization model for aircraft maintenance scheduling and. Corrective work identified as breakdown maintenance bm is pretty obvious as the equipment has failed and the consequences generally have a major impact upon safety, environment andor. Managing for excellence report on operation and maintenance. Identifying and addressing any possible issues ahead of time enables our craft to complete work quickly and correctly. You need to know how the maintenance work will flow through your company from its request to its completion. Design and implementation of a maintenance planning system article pdf available in international journal of production economics 243. Plan for the 5 phases of a plant maintenance shutdown. You will bring back the tools and knowledge to begin or enhance a planning, estimating and scheduling function in your organization. These three items allow the planner to identify most potential issues and provide the information, and materials to avoid them. The book begins with the sentence the maintenance planning and scheduling handbook shows how to improve dramatically. Zero breakdown maintenance focuses on ensuring equipment parts are always in good health so your machines are always reliable.
An optimization model for aircraft maintenance scheduling and reassignment chellappan sriram 1. The planning process can be divided into three basic levels depending on the planning horizon. In context of planning the maintenance activities or in other words of scheduling the periodic sequence of maintenance, the method proposed by grigoriev et al. Planned preventive maintenance ppm, more commonly referred to as simply planned maintenance pm or scheduled maintenance, is any variety of scheduled maintenance to an object or item of equipment. They range from developing job planning steps, work plans, onepoint lesson plans and standard maintenance procedures, to documenting the bill of materials and improving material and tool organization. Organizational structures of maintenance and operations. More warning of required downtime to be scheduled perhaps reducing consequences of downtime and allow contingencies to be planned for the period. However, there are some things that you can do to make your maintenance 7 breakdown maintenance planning tips with. Maintenance planning and scheduling elearning transforms our most successful learning program and decades of bestpractice benchmarking into a performancedriven, selfpaced online solution that offers organizations the ability to. A maintenance planning and scheduling process needs to be designed. This support must be top down and has to include more than just mere lipservice.
Authorities in facility management offer practical advice on how to create a winning financial strategy for your maintenance program. Delegates should represent a wide range of personnel in the organization who are involved in, or dependent on, effective maintenance planning, scheduling and work control. Specifically, planned maintenance is a scheduled service visit carried out by a competent and suitable agent, to ensure that. What does good maintenance planning and scheduling look. Proper planning of the right work will then contribute to minimising the impact of maintenance on operations through. Its in this phase that the initial planning, scoping and organization occur. The maintenance checks on aircraft are to be scheduled based on the given. Ratio of preventive to breakdown maintenance ratio of preventive man hours to breakdown man hours. Can allow for greater control of all aspects of operations and act as a clearinghouse for all work orders. Maintenance planning and scheduling elearning life cycle. Examples of unplanned breakdown maintenance include corrective maintenance and reactive maintenance. Business planning, maintenance paper type research paper introduction maintenance of a large fleet of aircraft poses significant challenges for a business in terms of achieving the multiple, and in some ways conflicting, goals relating to maintenance and operation costs and desired service levels, including safety knotts, 1999. The maintenance planning guide describes the steps to maintain system landscape description in sap solution manager 7. The primary output from maintenance planning is a check pack, work pack or engineering order, the inputs into maintenance planning are.
Pdf format is a breakdown maintenance plan even possible. Predictive maintenance is the complement of preventive maintenance. With predictive devices currently available, it is incumbent upon. The competitive nature of the game, with multiple teams trying to outdo one another in planning, scheduling, and organization, turned a learning exercise into an exciting experience. Integrating maintenance planning and production scheduling. Maintenance planning training course topics include.
Maintenance planning and scheduling handbook fourth. The benefits of good maintenance planning and scheduling are numerous, and include. Understanding the easa maintenance planning process. The maintenance planning and scheduling handbook is the oneandonly resource that covers all this, and more. Everyone needs to know how the maintenance work will be planned, scheduled and executed, and what they will do in the maintenance process. This is most applicable to the materials and equipment that are absolutely indispensable to a company. Through the utilization of various nondestructive testing and measuring techniques, predictive maintenance determines equipment status. A measure of planning scheduling process effectiveness and its influence on breakdown maintenance. A handson, working knowledge of todays best maintenance planning, estimating and scheduling techniques 2. Identifying and addressing any possible issues ahead of time enable our craft to complete work quickly and correctly. Maintenance planning and scheduling, arguably the most neglected functions of modern asset management, are at the heart of an effective maintenance management system.
Maintenance planning and scheduling handbook 3e kindle edition by palmer, richard doc d download it once and read it on your kindle device, pc, phones or tablets. A recent study from jones lang lasalle found that on average preventive maintenance results in a 545% return on investment. An integrated framework article pdf available in journal of quality in maintenance engineering 184 october 2012 with 6,154 reads. Maintenance managers, superintendents, supervisors, team leaders, and planners engaged in work management, planning, and scheduling. To employ business process analysis techniques in work control.
Formula preventive repair man hours is maintenance that is performed as a result of a preventive inspection. Use features like bookmarks, note taking and highlighting while reading maintenance planning and scheduling handbook 3e. How to use a gap analysis on your work management system. Maintenance planning clerk 505 operations coordinator or gatekeeper 505 maintenance purchaser or expediter 506 crew supervisor 506 planning supervisor 507 maintenance manager 508 maintenance planning project manager 508 maintenance analyst 508 f diy do it yourself wrench time study, quick and easy inhouse 509 how not to measure wrench time 512. It will provide high level guidance with planning and scheduling process design. Doing maintenance planning and scheduling is important. This corrective work is identified as either breakdown maintenance, ie.
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